1. What is the application of the pellets made by our pellet mills?
2.
What are the classifications of flat die pellet mill?
3.
What's the application of the flat die pellet mill ?
4.
What raw materials can be processed into biomass pellets?
5.
Why choose flat die pellet mill to make pellets?
6.
What's the performance of diesel flat die pellet mill ?
7.
How to install a flat die pellet machine ?
8.
How to adjust the flat die pellet machine ?
9.
What should we do before using the flat die pellet machine?
10.
Things you need to know about the flat die pellet mill?
11.
What are the rules of transportation storage and custody ?
12.
Do you know how does flat die pellet making machine work?
13.
What 's the rewards of flat die pellet machines?
14.
What 's the possible problems of flat die pellet machines
15.
What is the principle of flat die pellet machine?
16.
Which performance is better? flat die feed pellet machine or ring die feed pellet machine?
17.
How to deal with it that the flat die pellet machine can't press particles?
18.
Flat die sawdust pellet machine and ring die sawdust pellet , which is better?
19.
What's the wide application range of electric flat die wood pellet machine ?
20.
How to make agricultural waste into fuel pellets?
21.
How to use and maintain wood pellet mill properly?
22. How to buy pellet mill from Azeus Machinery

1.What is the application of pellets made by our pellet mills?                                                                   Top
Our small pellet mill can make animal feed pellets from grains, biomass pellets for animal bedding and residentail space heating. If you have a feed hammer mill already, adding a small pellet mill would help you make your own feed pelelts for poultry, ruminants, pigs, rabbits, etc. ; or you can make your own wood pellets from sawdust with only one small pellet mill. However, some materials needs to be grinded first. So you need to consult us first to make sure whether you need a hammer mill.

2. How flat die pellet machines are classified?                                                                         Top
The flat die pellet machine can be mainly classified into flat die pellet mill with diesel engine and flat die pellet mill with electric engine. More details are elaborated in this website http://www.flatdiepelletmill.com/product/index.html

3. What's the application range of the flat die pellet machine ?                                                                          Top
Widely used in animal husbandry, aquaculture, medium farms, feed mills, brewing, sugar, paper, medicine, cigarette factory, and other industries of organic waste granulation. The flat die pellet machine is preferred (biological) ideal equipment for organic fertilizer production enterprise.

4.What raw materials can be processed into biomass pellets?                                                     Top
There is a wide application of raw materials, such as wood, sawdust, straw, chaff, bamboo shaving, peanut shells, bagasse, alfalfa and other raw materials, etc. All the forestry and agricultural scraps can be made into small wood pellets. But different materials have different request to moisture and size. Generally, moisture of raw material is near 15%. Under this situation, pellets produced will have perfect quality. But materials whose lignin or sugar content is high will need less moisture. For the size of raw materials, it should be no longer than the diameter of die holes. For example, if the diameter of die hole is 6mm, while the size of raw materials is near 8mm, there will be accumulation or even damage inside the pellet machine.

5. Why choose flat die pellet machine to make pellets?                                                                    Top
(1) The axis-driven instead of a belt, it can also make pellets.
(2) Do not add any water, dry in and dry out.
(3) Designed for those small family farming , pellets can be stored for a long time, at least half a year.
(4) The process of operation also have antiseptic effect. The highest temperature of 75 degrees can kill microorganism strains without affecting the quality of the material
(5) Template and the roller adopt high alloy wear resistant material, long service life and reasonable structure, strong and durable.

6. What's the performance of diesel flat die pellet machine ?                                                          Top
This pellet machine has its own unique performance. The unique performance of flat die pellet machine is as follows:
(1) Driven by a diesel engine makes pellets production possible especially in the rural area with shortage of electricity. Save electricity, save money.
(2) Because of its mobility, diesel pellet mill can be stated to easy repair and operate.
(3) With a workhorse of 22HP, a diesel engine can accept a large production work on a daily basis.
(4) As a core unit of flat die pellet machines and dies are all made of high alloy metal to ensure a low consumption.

7. How to install flat die pellet machine ?                                                                               Top
Notes:
(1) The ground must be dry and smooth.
(2) The motor parts of flat die pellet machine should be wired in accordance with the provisions.The conductor and outlet must be in good insulation.
(3) All fasteners must be solid and reliable.
(4) Make sure that direction of rotation of the main shaft agrees with that of the tag on the machine.
(5) All moving parts should be flexible to rotate after installation.

8. How to adjust the flat die pellet machine ?                                                                       Top
(1) The adjustment of the die wheel clearance: by adjusting two hex bolt on trunnion seat (general clearance is about 0.1-0.3 mm).
(2) The adjustment of diffusion knife: Loosen screw above feed opening and adjust the upper and lower position of it.

9.What should one do before using the flat die pellet machine?                                                       Top
(1) Make a thorough cleaning for the machine before using and check whether the connections and transmission is reliable between various components.
(2) Check whether the power supply meets the requirements and adjust the main shaft to make it in the same direction with the markers.

10. Things you need to know about the flat die pellet mill ?                                              Top
(1) It is not good to operate machine without material just in order to reduce unnecessary wear and tear.
(2) Adjust bolt on trunnion seat at any time when it begins to granulate till granulating smoothly. 

11. What are the rules of transportation storage and custody ?                                                   Top
(1) The packing of the machines must meet the requirements of transportation.
(2) Don't store it in the open area for a long period of time and avoid humidity and rust.

12. Do you know how a flat die pellet making machine works?                                             Top
In accordance with distinctive designs and structures, several of the presses are choosing worm and wheel drive while some may choose bevel gears. Some die is driven but rollers are fixed etc. For most cases, you should just take the following procedure which is on a vertical flow: first of all, materials should be put into the feeder; second, let them drop onto rotating rollers above the die; then materials will be likely to condense between die surface and the rotating rollers. A sharp knife would certainly immediately cut these pellets into regular length while pellets are coming out of the die holes.

13. What 's the rewards of flat die pellet machines?                                                                  Top
Firstly, one benefit is the size and style of the flat die pellet machines which are quite less space-consuming than ring die machines. These small pellet machines could be traveled easily and much more flexible to smaller scale pellet manufacturing.Moreover, pelletizing process is visibility for flat die pellet presses. By viewing entire process within the chamber you'll easily discover precisely what the genuine trouble is and solve it quickly whenever problems occur.

14. What 's the possible problems of flat die pellet machines ?                                                  Top
The friction is more likely to lead to enhance the degree of wear and tire of the die and the inner and outer edges could have diverse distances when rotating the die surface, just for rollers could be slipped if the roller outer edges are covering varied distances. But some flat die pellet making machines have already been advanced their rollers in order to deal with this problem. In addition, more friction means more heat which is a really great element lignin melt in order to form quality pellet, so to some extent, friction is not a bad thing.

15. What is the principle of plat die pellet machine?                                                                              Top
When machine is working, pressure roller and the die in relative movement bring material which is clamped, compressed and compacted into the die holes, cut and formed into pellets or blocks through modeling hole.
Flat die pellet machine is divided into two kinds of transmission forms: one is that roller frame is fixed on the chassis, the spindle drives die to rotate actively; the other, the die is in fixed situation, the spindle drives roller frame.
Working principle of the two kinds of driving modes actually is the same.

16. Which performance is better? flat die feed pellet machine or ring die feed pellet machine?                        Top
(1) Flat die pellet machine: the density of suppression of concentrated feed is great because of its low speed, small production and large pressure. Flat die pellet machine adapts to the different material in every aspects because of its simple structure and adjustable pressure.
(2) Ring die pellet machine : high feed production. However, ring die pellet machine is not adjustable for those material which can pelletize in condition that provided a lot of pressure due to its structure limitation and unadjustable pressure.
Above all, the flat die pellet machine possesses the advantages of structure and pressure, but less output, generally in the 300-300 kg. So completing the production of over 3 tons, you can choose the ring die pellet machine, which is limited to this material pressed easily such as a corn stalk granulation or corn stover.

17. How to deal with it that the flat die pellet machine can't press particles?                                               Top
(1) Each pellet machine is designed for manufacturing different material, so you should check whether this flat die machine for production matches with raw material for you.
(2) The matter of the flat die plate. Generally when the situation without pellets occurs, there are several kinds of states: one is the raw material, is moisture content of crushing material and raw material enough? the other is whether the compression ratio of flat die plate compression is appropriate. It is extremely important that different raw materials use different compression ratio of flat die plate.
(3) The shortage of the motor power leads to the shortage of pressure while a flat die machine working so that raw material can't squeeze it out.
From the above aspects to test and observe to find out the solutions.

18. Flat die sawdust pellet machine and ring die sawdust pellet , which is better?                                                   Top
(1) The advantages of flat die sawdust pellet machine: Less energy consumption, flexibility, suitable for small family workshop.
Its shortcomings: generally applied to small-scale production.
(2) The advantages of ring die sawdust pellet machine:
High output, beautiful pellet shape and high density to 1-1.3. Pellets can also be made without any additives. Roller ring die wear is balanced to reduce the loss of product consumption.
Its shortcomings : high consumption of electricity.
You can choose the suitable machine according to your demands. For large-scale operation, ring die pellet machine is better, while the flat die pellet machine is better for small-scale production.

19. What's the wide application of electric flat die wood pellet machine ?                                                     Top
(1) Electric flat die wood pellet mill is suitable for processing biomass materials such as wheat straw, sunflower stalk, forestry wastes, wood chips and many other wastes into wood pellets for green fuel.
(2) Flat die wood pellet mill is good pelletizing equipment for animal bedding. Wood pellets are highly absorbent animal bedding which helps to reduce your bedding consumption, cleaning time and quantity of disposal. They absorb up to 4 times their weight in moisture and ammonia to keep animal territory cleaner and fresher.

20. How to make agricultural waste into fuel pellets?                                                                           Top
(1) Gather the raw material to be used and reduce the size. Chip or shred the raw materials until the pieces are no larger than 1 inch (2.5 cm).
(2) Dry the material by sun or with a dryer. Moisture content should be 10 to 20 percent for making biomass pellets.
(3) Feed the material through a batch mixer.
(4) Pouring it into the mixer will ensure all of the wood pieces become uniform and consistent in density, moisture and size.
(5) Produce the pellets using a wood pellet mill or, for smaller batches, a pellet press that includes a die and roller.
(6) Sieve the pellets that did not form properly.
(7) Cool the pellets thoroughly, you can choose a wood pellet dryer.
(8) Bag and store the pellets.

21. How to use and maintain wood pellet mill properly?                                                Top
(1) Add oil to the transmission parts regularly to ensure a long service time.
(2) Change the lubricating oil of gear case regularly to lengthen the useful life of gear case.
(3) Prohibit overload production to prolong the service life of pellet mill.
(4) Monthly inspection of pellet mill parts (including pellet mill roller, pellet die, gear and bearings) is also required and change the wrong one.
(5) After working, the roller should be taken out and washed carefully, then put it back after cleaning and get ready for the next operation.
(6) Please carefully read the operation instruction before operating the pellet mill; and follow the professional technicians' guidance.
Correct operation and maintenance at regular times is the key for lengthening the lifespan of pellet mills. So you should strengthen management on your pellet machine regularly, thus the benefits will increase significantly.

 

  • What's Application of Pellet Mill?

    Our pellet machine can make animal feed pellets, bedding pellets and home heating pellets. What¡¯s more, you need only one machine to make all these pellets. Widely used in animal husbandry, brewing, sugar, paper factory and other industries of organic waste granulation. The flat die pellet machine is preferred (biological) ideal equipment for organic fertilizer production enterprise.